Sri Lanka's EV Battery Specialists

Power
Restored.
Packs
Redesigned.

Expert repair and custom design for EV battery packs, scooter batteries, and home energy backup systems. Volt Lab brings dead packs back to life.

500+ Packs Repaired
3 Applications
99% Success Rate
EV Battery Repair BMS Programming Cell Replacement Scooter Packs Home Energy Backup LiFePO4 Systems Custom Pack Design Capacity Testing EV Battery Repair BMS Programming Cell Replacement Scooter Packs Home Energy Backup LiFePO4 Systems Custom Pack Design Capacity Testing

Our Services

Every service includes a full diagnostic report and 3-month warranty on repaired cells.

01

EV Battery Pack Repair

Full diagnosis and cell-level repair for electric vehicle packs. We replace dead cells, recalibrate BMS firmware, and restore original capacity.

NMCLiFePO4High voltageCAN bus
02
🛵

Scooter & E-bike Packs

Rebuild and redesign for 36V–72V light EV packs. 18650/21700 cell matching, spot welding, and BMS replacement with upgrade options.

36–72V1865021700DALY BMS
03
🏠

Home Energy Backup

Design and repair of 48V LiFePO4 home storage systems. Solar-compatible, inverter pairing, and BMS with remote monitoring.

LiFePO448V systemSolar readyBMS config
04
🔬

Cell Diagnostics & Testing

Capacity testing, internal resistance measurement, and detailed health reports. Identify weak cells before they cause pack failure.

IR testingCapacity testSoH report
05
🖥️

BMS Programming & Repair

Configure and flash Battery Management Systems. Set protection thresholds, balance parameters, and SoC calibration for any application.

DALYJBD/OverkillActive balance
06
🔧

Custom Pack Design

Design custom battery packs from scratch — cell selection, series/parallel configuration, mechanical layout, and full assembly.

Custom buildSpot weldingEnclosure

The Repair Process

01

Intake & Inspect

We receive your pack and perform a full visual and voltage inspection to assess damage.

02

Cell Testing

Every cell is tested for capacity and internal resistance. Bad cells are identified and tagged.

03

Repair & Replace

Faulty cells replaced with matched cells. Welds re-done to factory standard with nickel strips.

04

BMS Calibration

BMS reconfigured, balanced, and tested under load to ensure full protection is active.

05

Sign-off & Return

Final load test and capacity report issued. Warranty activated and pack returned to you.

Battery Types We Handle

🚗

Electric Vehicle (EV)

Large automotive packs, module-based, high energy density

200–400V
🛵

Scooter / E-bike

Compact cylindrical cell packs, easy to rebuild

36–72V

Three-Wheeler / Tuk-tuk EV

Mid-range packs common in Sri Lanka and South Asia

48–72V
🏠

Home Energy Storage

LiFePO4 prismatic cells, solar-ready, long cycle life

48V
🏭

Industrial / UPS

High-capacity backup packs for commercial applications

Custom
LFP
Lithium Iron Phosphate
Safety95%
Cycle life3000+
NMC
Nickel Manganese Cobalt
Energy density88%
Cycle life800–1500
NCR
Nickel Cobalt Aluminium
Energy density92%
Cycle life500–1000
LTO
Lithium Titanate Oxide
SafetyExcellent
Cycle life10000+

Tools & Equipment

Spot Welder
Nickel strip & tab welding
📊
Capacity Tester
Cell & pack capacity measurement
🔌
IR Meter
Internal resistance testing
💻
BMS Programmer
Firmware & parameter config
🔋
Cell Sorter
Capacity & voltage matching
📡
Oscilloscope
BMS signal diagnostics
🌡️
Thermal Camera
Heat detection on cells
⚖️
Load Tester
Full-pack discharge testing

Ready to Repair
Your Battery Pack?

Send us your pack details — we'll diagnose and quote within 24 hours.

Contact Volt Lab Now